Zoltek Reports Third Quarter Results


ST. LOUIS, Aug. 11, 2008 (PRIME NEWSWIRE) -- Zoltek Companies, Inc. (Nasdaq:ZOLT) today reported the financial results for the third quarter of its 2008 fiscal year.

Zoltek's net sales for the quarter ended June 30, 2008, totaled $45.0 million, compared to $40.3 million in the third quarter of fiscal 2007, an increase of 11.7%. However, on a sequential quarter basis, sales in the latest quarter declined from the $49.6 million of sales reported by Zoltek in the second quarter of fiscal 2008.

Operating income from continuing operations was $7.3 million, up 9.0% from $6.7 million in the third quarter of fiscal 2007, but down 12.0% from $8.3 million in the second quarter of fiscal 2008. Zoltek's net income for the recently completed quarter was $2.3 million, compared to $5.0 million in the third quarter of fiscal 2007 and $4.3 million in the second quarter of fiscal 2008. The sequential quarter decline in net income resulted primarily from the decrease in sales and the unfavorable accounting impact of appreciation in the value of the Hungarian Forint which is the functional currency of the Company's Zoltek Rt. subsidiary.

For the first nine months of fiscal 2008, Zoltek's net sales were $134.6 million, compared to $107.3 million in the first nine months of fiscal 2007, an increase of 25.4%, while operating income from continuing operations was $20.4 million, compared to $15.6 million in the comparable period of the previous year, an increase of 30.8%.

"The interruption of the strong growth trends we have experienced over the past several years was disappointing, but we remain extremely confident about our future growth," said Zsolt Rumy, Zoltek's Chairman and Chief Executive Officer. "We are continuing to focus on our long-term goal of achieving annual sales of $500 million by the year 2011, and we are making good progress in executing the primary elements of our strategy. In addition, we are seeing tangible results from our ongoing operational improvement programs, as evidenced by the increase in the gross margin of our carbon fibers business unit to 33.3% in the recent quarter from 29.6% in the second quarter of this year even though ACN, our primary raw material, and energy costs increased to historic highs."

The decline in sales from the second quarter to the third quarter was due in part to the reduced shipments against two major wind contracts, the timing of shipments between the periods and lower technical fiber sales. The Company's sales goal for fiscal 2008 was based upon assumptions which included the successful completion of a new contract from a major wind turbine customer. However, Zoltek experienced a dearth of significant new contracts from customers in the wind energy field over the past year, which the Company attributes to concerns among wind turbine producers regarding the availability and pricing of the high-performance carbon fibers used in making the longest and most powerful wind turbine blades.

"We are working closely with every one of the major wind turbine manufacturers to address their concerns about incorporating carbon fibers in their design and, while we cannot predict the exact timing, we expect to win new contracts leading to resumption of Zoltek's rapid sales growth. All the major wind turbine producers are designing longer blades and at some length, which may be different for each turbine company, carbon fiber reinforcement becomes necessary and economically competitive," Rumy said. "The fundamentals of alternative energy generally -- and wind energy in particular -- are strong and growing, and we expect that growth will continue for many years to come. This business is not going away over the next few years. It's only going to get much bigger," he added.

At the same time, Rumy said, Zoltek is making solid progress in other parts of its long-term strategy to attain its announced expansion goals. The Company is improving its sales team and technical service support team as well as substantially increasing application development activities to assist users in our other primary targeted applications. These applications include deep sea drilling and automotive, as well as the recently added application for non-airframe (secondary) structures in airplanes.

In pushing the development of commercial applications outside of wind energy, Zoltek is now supplying carbon fiber to Aker Solution (formerly Aker Kvaerner) -- the global leader in building umbilical systems used in deepwater drilling -- for a major full-scale demonstration project of potential breakthrough significance in the oil and gas industry. Aker has entered into an exclusive supplier agreement with Zoltek and Epsilon Composite, a French pultruder, for carbon fiber rods to extend deep-sea drilling to new depths in the Gulf of Mexico. "This demonstration project follows a smaller-scale project and, if successful, will bring us a giant step closer to making carbon fiber a critical part of the mix in deep-sea oil and gas production," Rumy said.

In another important development, Zoltek announced that its facility in Guadalajara, Mexico, acquired in September 2007, has now begun to produce test quantities of acrylic fiber precursor raw material. "The plant in Guadalajara is a key building block in rapidly ramping up carbon fibers production over the next several years," he said. Zoltek expects that the Mexican facility will ultimately have the capacity to produce 60,000 tons of precursor material which, in turn, will support production of more than 27,000 metric tons of carbon fibers -- or the equivalent of over $600 million in carbon fiber sales at today's price level for high-performance carbon fibers. Rumy added, "We have been able to successfully retrofit this plant to produce precursor, validating our belief that it represented a unique opportunity to expeditiously add capacity at substantially lower capital costs than new construction. In addition, with profitable operations and ample financial resources, we believe Zoltek is poised to capitalize on the opportunities that await us."

Zoltek will host a conference call to review third quarter results and answer questions on Tuesday, August 12, 2008, at 10:00 am CT. The conference dial-in number is (800) 723-6751. The confirmation code is 8366942. Individuals who wish to participate should dial in 5 to 10 minutes prior to the scheduled start time. This conference call and an accompanying slide presentation by Zsolt Rumy will also be webcast on Zoltek's website -- www.zoltek.com -- under "Investor Relations - Events & Presentations."

This press release contains statements that are based on the current expectations of our company. You are cautioned that any such forward-looking statements are not guarantees of future performance and involve risks and uncertainties, and that actual results may differ materially from those projected in the forward-looking statements as a result of various factors. The factors that might cause such differences include, among others, our ability to: (1) successfully resolve pending litigation; (2) continue to improve efficiency at our manufacturing facilities on a timely and cost-effective basis to meet current order levels of carbon fibers; (3) successfully add new planned capacity for the production of carbon fiber and precursor raw materials and meet our obligations under long-term supply agreements; (4) maintain profitable operations; (5) raise new capital and increase our borrowing at acceptable costs; (6) manage changes in customers' forecasted requirements for our products; (7) continue investing in application and market development in a range of industries; (8) manufacture low-cost carbon fibers and profitably market them despite increases in raw material and energy costs; (9) penetrate existing, identified and emerging markets; (10) successfully retrofit our Mexican facility to manufacture acrylic fiber precursor and add carbon fiber production lines; (11) maintain our Nasdaq Global Select Market listing; (12) resolve the pending non-public, fact-finding investigation being conducted by the Securities and Exchange Commission and (13) manage the risks identified under "Risk Factors" in our filings with the SEC.



                       ZOLTEK COMPANIES, INC.
                      SUMMARY FINANCIAL RESULTS
            (Amounts In Thousands Except Per Share Data)
                             (Unaudited)

                                               Three Months Ended
                                               ------------------
                                          June 30   June 30   March 31
                                            2008      2007      2008
                                          ----------------------------

  Net sales                               $ 44,950  $ 40,274  $ 49,581
  Cost of sales                             31,320    28,334    35,556
   Gross profit                             13,630    11,940    14,025
  Application and development costs          1,982     1,985     2,062
  Selling, general and administrative
   expenses                                  4,377     3,262     3,653
  Operating income from continuing
   operations                                7,271     6,693     8,310
  Interest income                              543       244       847
  Interest expense related to
   non-convertible debt*                      (157)     (127)     (201)
  Loss on currency translation              (2,081)     (319)     (225)
  Other, net                                   (23)     (224)       --
  Income tax expense                        (1,465)     (309)   (2,404)
  Income from continuing operations before
   convertible debt expense*                 4,088     5,958     6,327
                                          --------  --------  --------
  Expense related to convertible debt
   issuances*                                1,779      (938)   (2,016)
  Income from continuing operations          2,309     5,020     4,311
  Loss from discontinued operations, net
   of taxes                                     --       (24)       --
  Net income                                 2,309     4,996     4,311
  Net income per share:
   Basic and diluted income per share:
    Continuing operations before
     convertible debt*                    $   0.12  $   0.20  $   0.19
    Convertible debt charge*                 (0.05)    (0.03)    (0.06)
                                          --------  --------  --------
   Continuing operations                      0.07      0.17      0.13
    Discontinued operations                     --        --        --
                                          --------  --------  --------
     Total                                $   0.07  $   0.17  $   0.13
                                          ========  ========  ========
  Weighted average common shares
   outstanding - basic                      34,201    29,353    33,943
  Weighted average common shares
   outstanding - diluted                    34,215    30,007    34,042
   ---------------------
 * To provide transparency about measures of the Company's financial
   performance which management considers relevant, we supplement the
   reporting of Zoltek's consolidated financial information under GAAP
   with "interest expense related to non-convertible debt," "income
   from continuing operations before convertible debt expense," and
   "expense related to convertible debt issuances" which are a non-GAAP
   financial measures. Operating income (loss) in accordance with GAAP
   was $7,271,$6,693 and $8,310, for the third quarter of fiscal 2008,
   third quarter of fiscal 2007 and second quarter of fiscal 2008,
   respectively. These non-GAAP financial measures should be considered
   in addition to, and not as a substitute or superior to, the other
   measures of financial performance prepared in accordance with GAAP.
   Using only the non-GAAP financial measures to analyze our
   performance would have material limitations because their
   calculation is based on the subjective determination of management
   regarding the nature and classification of events and circumstances
   that investors may find significant. Management compensates for
   these limitations by presenting both the GAAP and non-GAAP measures
   of its results. Zoltek believes the presentation of these measures
   is useful to investors because they are indicative of the company's
   underlying business performance.


                       ZOLTEK COMPANIES, INC.
                      SUMMARY FINANCIAL RESULTS
            (Amounts In Thousands Except Per Share Data)
                             (Unaudited)
                                                    Nine Months Ended
                                                    -----------------
                                                    June 30   June 30
                                                      2008      2007
                                                    ------------------
 Net sales                                          $134,603  $107,301
 Cost of sales                                        96,181    76,922
  Gross profit                                        38,422    30,379
 Application and development costs                     5,939     5,397
 Selling, general and administrative expenses         12,103     9,414
 Operating income from continuing operations*         20,380    15,568
 Interest income                                       2,581       898
 Interest expense related to non-convertible debt*      (565)     (279)
 Warrant issue expense                                    --    (6,362)
 Loss on currency translation                         (2,011)     (707)
 Other, net                                             (460)     (577)
 Income tax expense                                   (4,874)     (804)
 Income from continuing operations before
  convertible debt expense*                           15,051     7,737
                                                    --------  --------
 Expense related to convertible debt issuances*       (5,820)   (8,368)
 Income (loss) from continuing operations              9,231      (631)
 Loss from discontinued operations, net of taxes          --       (42)
 Net income (loss)                                     9,231      (673)
 Net income (loss) per share:
  Basic and diluted income (loss) per share:
   Continuing operations before convertible debt*    $  0.44   $  0.28

   Convertible debt charge*                            (0.17)    (0.30)
                                                    --------  --------
  Continuing operations                                 0.27     (0.02)
   Discontinued operations                                --        --
                                                    --------  --------
    Total                                           $   0.27  $  (0.02)
                                                    ========  ========
 Weighted average common shares outstanding - basic   33,951    27,526
 Weighted average common shares outstanding -
  diluted                                             34,040    27,526
   ---------------------
 * To provide transparency about measures of the Company's financial
   performance which management considers relevant, we supplement the
   reporting of Zoltek's consolidated financial information under GAAP
   with "interest expense related to non-convertible debt," "income
   from continuing operations before convertible debt expense," and
   "expense related to convertible debt issuances" which are a non-GAAP
   financial measures. Operating income (loss) in accordance with GAAP
   was $20,380 and $15,568 for the nine months ended June 30, 2008 and
   2007, respectively. These non-GAAP financial measures should be
   considered in addition to, and not as a substitute or superior to,
   the other measures of financial performance prepared in accordance
   with GAAP. Using only the non-GAAP financial measures to analyze our
   performance would have material limitations because their
   calculation is based on the subjective determination of management
   regarding the nature and classification of events and circumstances
   that investors may find significant. Management compensates for
   these limitations by presenting both the GAAP and non-GAAP measures
   of its results. Zoltek believes the presentation of these measures
   is useful to investors because they are indicative of the company's
   underlying business performance.


                     CONSOLIDATED BALANCE SHEET
       (Amounts in thousands, except share and per share data)
                             (Unaudited)

                                                   June 30    Sept. 30
                                                     2008       2007
                                                  --------------------
 Assets
 ---------------------------------------------------------------------
 Current assets:
  Cash and cash equivalents                       $  41,569  $ 121,761
  Restricted cash                                    23,500     13,815
  Accounts receivable, less allowance for
   doubtful accounts of $776 and $729,
   respectively                                      44,055     37,495
  Inventories                                        47,389     27,941
  Other current assets                               12,833     10,858
                                                  ---------  ---------
   Total current assets                             169,346    211,870
 Property and equipment, net                        298,278    190,123
 Other assets                                         1,782      1,606
                                                  ---------  ---------
   Total assets                                   $ 469,406  $ 403,599
                                                  =========  =========

 Liabilities and shareholders' equity
 ---------------------------------------------------------------------
 Current liabilities:
  Current maturities of long-term debt            $  12,518  $  13,813
  Construction payables                              11,218      4,859
  Trade accounts payable                             15,166     12,394
  Legal liabilities                                  23,987     24,543
  Accrued expenses and other liabilities             12,353      8,305
                                                  ---------  ---------
   Total current liabilities                         75,242     63,914
  Long-term debt, less current maturities             4,178      6,851
  Hungarian grant, long-term                         12,800      7,969
  Deferred tax liabilities                            4,597      4,046
  Other long-term liabilities                            61         52
                                                  ---------  ---------
   Total liabilities                                 96,878     82,832
                                                  ---------  ---------
 Commitments and contingencies
 Shareholders' equity:
  Preferred stock, $.01 par value, 1,000,000
   shares authorized, no shares issued and
   outstanding                                           --         --
  Common stock, $.01 par value, 50,000,000 shares
   authorized, 34,246,127 and 33,653,735 shares
   issued and outstanding at June 30, 2008 and
   September 30, 2007, respectively                     342        337
  Additional paid-in capital                        489,682    476,205
  Accumulated deficit                              (154,793)  (164,024)
  Accumulated other comprehensive income             37,297      8,249
                                                  ---------  ---------
   Total shareholders' equity                       372,528    320,767
                                                  ---------  ---------
   Total liabilities and shareholders' equity     $ 469,406  $ 403,599
                                                  =========  =========


                     OPERATING SEGMENTS SUMMARY
       (Amounts in thousands, except share and per share data)
                             (Unaudited)

                                    Three Months Ended June 30, 2008
                                    --------------------------------
                                 Carbon   Technical  Corporate/
                                 Fibers    Fibers      Other    Total
                                 ------    ------      -----    -----
  Net sales                     $ 37,689   $ 6,487   $   774  $ 44,950
  Cost of sales                   25,121     5,323       876    31,320
  Gross profit                    12,568     1,164      (102)   13,630
  Operating income (loss)          9,931       651    (3,311)    7,271
  Depreciation and amortization
   expense                         3,670       375       252     4,297
  Capital expenditures            31,959       439        27    32,425

                                    Three Months Ended June 30, 2007
                                    --------------------------------
                                 Carbon   Technical  Corporate/
                                 Fibers    Fibers      Other    Total
                                 ------    ------      -----    -----
  Net sales                     $ 28,903   $10,642   $   729  $ 40,274
  Cost of sales                   19,636     8,185       513    28,334
  Gross profit                     9,267     2,457       216    11,940
  Operating income (loss)          7,384     2,043    (2,734)    6,693
  Depreciation and amortization
   expense                         1,888       480       329     2,697
  Capital expenditures            12,285        --       233    12,518

                                    Nine Months Ended June 30, 2008
                                    -------------------------------
                                 Carbon   Technical  Corporate/
                                 Fibers    Fibers      Other    Total
                                 ------    ------      -----    -----
  Net sales                     $113,666   $18,084   $ 2,853  $134,603
  Cost of sales                   79,552    14,120     2,509    96,181
  Gross profit                    34,114     3,964       344    38,422
  Operating income (loss)         28,091     1,593    (9,304)   20,380
  Depreciation and amortization
   expense                         9,200     1,384       875    11,459
  Capital expenditures            53,598     1,062     2,470    57,130

                                    Nine Months Ended June 30, 2007
                                    -------------------------------
                                 Carbon   Technical  Corporate/
                                 Fibers    Fibers      Other    Total
                                 ------    ------      -----    -----
  Net sales                     $ 79,098   $26,219   $ 1,984  $107,301
  Cost of sales                   56,694    19,101     1,127    76,922
  Gross profit                    22,404     7,118       857    30,379
  Operating income (loss)         16,006     6,026    (6,464)   15,568
  Depreciation and amortization
   expense                         4,891     1,289     1,009     7,189
  Capital expenditures            37,951     2,752     2,085    42,788


            

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