HP and BASF Expand Industrial Alliance to Advance Digital Manufacturing

Market leaders deliver first of its kind polypropylene (PP) for industrial additive manufacturing; jointly developing new applications for large customers; joint market expansion initiatives and opportunities for sustainable impact


News highlights:

  • World’s leading chemical company BASF collaborates with technology leader HP to transform manufacturing with innovative new materials, joint development of advanced applications with market leading customers, and go-to-market initiatives
  • First of its kind, sustainable, industrial-grade polypropylene (PP) developed for HP’s Jet Fusion 5200 Series 3D printing system to accelerate production with optimal balance of performance and cost1
  • Materials innovation and joint development of new PP applications enables initial partners including Extol, GKN Powder Metallurgy/Forecast 3D, Henkel, Oechsler, and Prototal to realize breakthrough economics, speed up design processes, and manufacture high-quality 3D printed parts faster;
  • Alliance enables shared commitment to sustainable production and acceleration of a more circular and low-carbon economy

HEIDELBERG, Germany and PALO ALTO, Calif., June 04, 2020 (GLOBE NEWSWIRE) -- BASF, the world’s leading chemical company, and HP, the leader in industrial 3D printing solutions, today announced an expansion of their strategic alliance to advance digital manufacturing. Together, the companies are working closely with innovators in the auto, consumer, medical, and industrial manufacturing sectors to open up new market opportunities, jointly develop new best-in-class applications, and achieve unmatched quality, breakthrough economics, and more sustainable production. 

At the center of the expanded collaboration is the launch of a first-of-its-kind polypropylene (PP) for additive manufacturing. The HP 3D High Reusability PP enabled by BASF was developed and qualified for HP’s Jet Fusion 5200 Series 3D printing solution to enable companies across industries to design and produce 3D printed parts faster, more cost-effectively, more sustainably, and at higher volumes than ever before.

“The advancement of our long-standing partnership with HP truly demonstrates our shared vision to help transform industries, enable sustainable production, and enable our customers to shape the Additive Manufacturing industrialization,” said François Minec, Managing Director, BASF 3D Printing Solutions. BASF 3D Printing Solutions unveiled its new Forward AM brand last year as it continues to pursue its goal of driving industrial scalability with future-oriented, leading-edge materials and technology.  “The introduction of PP is another important step as we collaborate on best-in-class materials to transform manufacturing. Our teams have worked closely to develop a high quality, sophisticated PP that fully leverages the advanced capabilities of HP’s Jet Fusion 5200 platform – truly a win-win for innovative companies investing in the shift to digital manufacturing.”

“HP and Forward AM by BASF share a deep commitment to accelerating the shift to digital manufacturing by delivering innovative, sustainable solutions and materials that open up entirely new opportunities,” said Ramon Pastor, Interim President of 3D Printing and Digital Manufacturing, HP Inc. “The powerful combination of the world’s leading materials science and most advanced 3D printing capabilities yields superior quality, reliability, workflow, and cost savings for customers. From advanced prototyping to the production of final parts, we are excited about the impact this new PP will have for designers, engineers, and businesses around the world.”

BASF and HP have a long history of innovating together. BASF is a foundational partner in HP’s 3D printing materials ecosystem and the two companies have collaborated on an array of sustainable and innovative materials including ULTRASINT® TPU01 thermoplastic polyurethane released last year. Developed for HP’s Jet Fusion 5200 3D Series, the new PP enables the 100% reuse of collected surplus powder2, leading to less waste3 and more efficient production.

Already, the Forward AM team and HP are working with industry leaders including Extol, GKN Powder Metallurgy/Forecast 3D, Henkel, Oechsler, and Prototal to jointly develop applications with the new PP on HP Jet Fusion 5200 3D printing systems. Polypropylene has historically been a highly desirable material in industrial manufacturing due to its low cost, colorability, chemical resistance and UV stability, with nearly unlimited use in the world’s leading industries including consumer appliances and the $2 trillion automotive market. The availability of a new additive material that replicates a traditional material used for a wide variety of auto parts found in vehicles’ interior, exterior, and under-the-hood offers significant advantages for auto makers.

“We have been truly impressed by the joint effort between Forward AM by BASF and HP to help us accelerate our digital manufacturing initiatives,” said Matthias Weißkopf, senior vice president for research and development, Oechsler AG. “The introduction of new materials such as PP enables us to quickly and cost effectively design, iterate and produce innovative new 3D printed parts for customers across industries. We expect a fast ramp up of entirely new applications that leverage the inherent advantages that 3D printing provides for auto makers, home and commercial appliances and the medical industry.”

About BASF

At BASF, we create chemistry for a sustainable future. We combine economic success with environmental protection and social responsibility. More than 117,000 employees in the BASF Group work on contributing to the success of our customers in nearly all sectors and almost every country in the world. Our portfolio is organized into six segments: Chemicals, Materials, Industrial Solutions, Surface Technologies, Nutrition & Care and Agricultural Solutions. BASF generated sales of €59 billion in 2019. BASF shares are traded on the stock exchange in Frankfurt (BAS) and as American Depositary Receipts (BASFY) in the U.S. Further information at www.basf.com.

About BASF 3D Printing Solutions

BASF 3D Printing Solutions GmbH, headquartered in Heidelberg, Germany, is a 100% subsidiary of BASF New Business GmbH. It focuses on establishing and expanding the business under the Forward AM brand with advanced materials, system solutions, components and services in the field of 3D printing. BASF 3D Printing Solutions is organized into startup-like structures to serve customers in the dynamic 3D printing market. It cooperates closely with the global research platforms and application technologies of various departments at BASF and with research institutes, universities, startups and industrial partners. Potential customers are primarily companies that intend to use 3D printing for industrial manufacturing. Typical industries include automotive, aerospace and consumer goods. For further information please visit: www.forward-am.com.

About HP

HP Inc. creates technology that makes life better for everyone, everywhere. Through our portfolio of personal systems, printers, and 3D printing solutions, we engineer experiences that amaze. More information about HP Inc. is available at http://www.hp.com/go/3Dprinting

©Copyright 2019 HP Development Company, L.P. The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein. 

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1 Compared to other materials in the HP 3D materials portfolio as of May, 2020.

2 Based on internal HP testing, May 2020. HP Jet Fusion 3D Printing Solutions using HP 3D High Reusability PP enabled by BASF provide up to 100% powder reusability ratio, producing functional parts batch after batch. For testing, material is aged in real printing conditions and reclaimed powder is tracked by generations (worst case for reusability). Parts are then made from each subsequent generation and tested for mechanical properties and accuracy showing no degradation of properties up to three generations of use.

3 Easier to process than standard HP 3D High Reusability PA 12, providing proper fusing along with good spreadability and compatibility due to its small particle size. 

 

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