ACH Foam Technologies' Geofoam Comes to the Rescue for the Reborn Wetlands


DENVER, CO--(Marketwired - Apr 14, 2015) -  The use of ACH Foam Technologies' EPS Geofoam rescues an area in San Pablo Bay where construction has been underway to restore the wetlands at Cullinan Ranch. Ducks Unlimited and the U.S. Fish and Wildlife (FWS) are working together to restore over 1,500 acres of tidal wetlands in the San Pablo Bay National Wildlife Refuge. The site had been diked off from the tides for over 100 years and was farmed primarily for oat/hay production. Before the tidal waters could be reintroduced, a three mile stretch of levees along Highway 37 needed to be protected from erosion.

In order to mimic natural transitional zones from wetlands to uplands, the FWS wanted to grade flat slopes from the highway embankment into the new wetlands. But due to the soft soils in the area, known locally as "Bay mud", CalTrans, the state highway department, was concerned that any additional weight placed on the embankment could cause long term settlement of the roadway. In order to keep the natural transitional slope design, Ducks Unlimited proposed using Geofoam which is approximately 1% of the weight of traditional soil fill and still has the structural load bearing capacities to withstand weight of up to 18.6 psi at 1% deformation.

"Geofoam was not only the quickest solution for this project but the cost was on par with other options as well" said Russ Lowgren, an engineer with Ducks Unlimited on the project.

15,000 cubic yards of EPS 29 Geofoam was placed in the new embankment slope along the three mile stretch of Highway 37. The Geofoam was wrapped with a gasoline resistant membrane to protect it from any petroleum spills and then covered with soil.

"We had never used Geofoam before, so there was a learning curve, but overall, the project went smoothly," said Scott Ghilotti of Maggiora & Ghilotti, Inc., the contractor for the project.

Geofoam has become a common material for constructing levees because the weight of soil can cause highly compressible underlying soils, like clays and silts, to sink. As soil compression occurs, additional fill is needed to bring it back to grade, creating a continual cause and effect cycle, to ensure adequate flood protection. Geofoam adds minimal weight to the levee system and eliminates the need for repairs in the future.

For more information visit ACH Foam Technologies or phone 800.525.8697.